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5th Annual Lean, Six Sigma & Business Improvement Summit Oak Brook Marriott Resort, Chicago, IL (Workshops: June 23 & June 26, 2009. Summit: June 24 & 25, 2009.) |
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Overview & Key Topics :
The 5th Annual Lean, Six Sigma & Business Improvement Summit will take place in Chicago, June 23 - June 26, 2009
WCBF's 5th Annual Lean & Six Sigma Summit gives you the unique opportunity to confront the fundamental challenges for the integration, sustainability and expansion of Lean and Six Sigma as a combined approach of performance excellence, business growth and innovation. Over 200 of the globes most prominent Lean Six Sigma practitioners, representing a variety of industries are preparing to gather in Chicago to share their experience, knowledge and wisdom with you. Giving you an unprecedented opportunity to learn from the likes of Wal-Mart, Motorola, Johnson and Johnson, BMW, General Cable, Baxter Bioscience and many more.
No matter where you are in your Lean Six Sigma initiatives whether you are one of the early adopters whose Lean Six Sigma strategies are central to the overall business plan, or new to the whole concept this is the single most important event of the year. As you will see when you come to examine the Summit agenda, we are examining Lean Six Sigma from the viewpoint of key industries that find it the most valuable, including healthcare, pharmaceuticals, government, and services and showing how to apply those best practices to other verticals.
Join your peers at this landmark event that brings you face to face with world class experts to discuss the still-untapped potential and challenges of Lean and Six Sigma.
Benchmark and learn from practical experiences:
More than 30 case studies
6+ interactive panel discussions
20+ dedicated tracks
13 Pre and Post Summit hands-on workshops
ALL LEVELS COVERED - Beginners, Intermediate and Advanced Practitioners
ALL INDUSTRIES COVERED - Manufacturing, Service and Transactional Environments
Based on the enormous success of WCBF's Six Sigma event series to date, it is expected that this will be the largest senior-level conference to focus on Lean Six Sigma & Business Improvement. Nowhere else will you find such an exceptional array of speakers and organizations willing to share their experience with you.
Pick One. If you plan on attending just one Lean, Six Sigma & Business Improvement conference, then this is the one to select. WCBF currently averages over 200+ senior-level attendees at its Six Sigma Conferences. This is the highest number of senior-level attendees per a Six Sigma niche focussed conference than any other organization.
Hosting The Lean Six Sigma CEO of the Year 2009 Awards
After extensive reviews by an independent panel, the Lean Six Sigma CEO of the Year Award 2009 will be presented to Karen Strauss, CEO, Masco Builder Cabinet Group. Karen Strauss will accept the Award on the morning of June 24th at the Lean & Six Sigma Summit, including a short acceptance speech. See our testimonials for further evidence of the quality of our events.
FREE BOOK SIGNINGS AND PRIZE DRAW
Get your personally signed copy of books by leading business authors to takeaway at the exclusive book signings during the Summit including:
Books by Thomas Pyzdek:
The Six Sigma Handbook
Quality Engineering Handbook
The Handbook for Quality Management
Books by Pete Pande:
The Six Sigma Leader
The Six Sigma Way
The Integrated Enterprise Excellence System: An Enhanced, Unified Approach to Balanced Scorecards, Strategic Planning, and Business Improvement By Forrest W. Breyfogle
Pull Thinking: Harness the Power of Pull to Fuel Growth and Ignite Performance by Aligning People, Culture and Purpose. By Kenneth E. Meyer
Double Your Profits - Plug the Leaks in Your Cash Flow By Jay Arthur
Testimonials from our recent six sigma events:
"Thank you for such a great Conference. Over the years, I have attended 25+ Six Sigma Conferences and I have never participated in one better. We appreciate you and your team's hard work!"
Dr Neal Mackertich, Founder, Raytheon Six Sigma Institute, RAYTHEON
"As a new deployment leader, I attended three Six Sigma conferences last year, and yours was by far the best! I found the sessions to be varied and informative, and they were supplemented by opportunities to mingle with other participants and industry specialists. I look forward to making the WCBF conference an annual event!"
Linda Bowyer, VP Service Quality, TD Canada Trust
"The orchestration of the key leaders - CEO, CIO, VP - to tell their success stories; the sprinkling of "new and refreshing thinking" and the caliber of the attendees made this one of the most outstanding learning events of the past 2-3 years."
Wanda Sturm, SigmaPlus Engagement, HP
"The event was first class -- outstanding speakers (especially Jim Collins), exhibits, and meals. It was a great week!"
Stephen J. Wittig, Vice President Six Sigma, QualityCabinets/Merillat
"WCBF's Global Six Sigma Summit offers a great opportunity to meet thought leaders in a variety of industries. The presentations are first-rate, and the "sideline" interactions are incredibly valuable to me."
Mike Richman, Publisher, Quality Digest
"The conference attracted a high percentage of organization leaders as well as Six Sigma practitioners providing an excellent opportunity for sharing/networking. You were successful in attracting several high level people and engaging speakers that brought this summit to a higher level than similar ones."
Don Baker, Rochester Institute for Technology
"Vijay Bajaj and his staff at WCBF consistently produce premier, high-value conferences related to Six Sigma, Lean, Design for Six Sigma and Innovation. WCBFfs attention-to-detail, adherence to sound ethical standards, high degree of collaboration and responsiveness, commitment to post-conference follow-up and focus on maintaining long-term, excellent business relationships sets it apart from other conference organizers. Their ongoing commitment to objectively gauging the needs of their diverse, world-wide customer base and quickly responding to changing market trends enhances WCBFfs ability to attract the most talent speakers in their respective fields. For these reasons, Air Academy strongly supports and thanks WCBF for their contributions."
Lee Pollock, Senior VP, Director of Lean Sigma Programs, Air Academy Associates
"The summit was outstanding ] great networking and process improvement sharing!"
Wayne R. Potter, Electrical Value Stream Leader Process Excellence, Northrop Grumman Corporation
"I always enjoy networking with professionals leading in problem solving. This year's conference was a good sharing of lessons learned and fresh practical ideas."
Rick Morrow, Director of Continuous Improvement, United Airlines
"I've attended six sigma conferences over the past few years and this WCBF event was the best. I look forward to the next WCBF six sigma conference."
Chris Kargula, DFSS Engineering Manager, Cooper Standard
"The WCBF Global Six Sigma Summit and Awards Conference was our most successful marketing event for 2007. This was largely the result of the personal interest WCBF staff took in finding ways to optimize our visibility and facilitate contact with key prospects."
Wayne Caccamo, VP Marketing, Instantis
"The conference last week was fantastic. Jim Collins and Mikel Harry were outstanding and provided unique perspectives for the profession. The mix of track speakers was also the best I have seen."
Paul Hesselschwerdt, President, Global Partners Inc
"A Summit very well organized where the aim of the program is the content and the real research of best Practices. It was a hard job as an Awards Judge due to the real top level of competitors and their great results."
Fabrizio Majorana, Deputy CEO, UniCredit
"I am extremely pleased with BMO's breakthrough performance in Lean Six Sigma deployment across Product Operations in North America. Winning two prestigious Global Six Sigma Awards has validated the hard work and dedication of our people, and significantly stimulated interest from other BMO businesses to leverage Lean Six Sigma for delivering strategic initiatives."
Richard Lam, Deployment Leader, Quality & Productivity Management Office, BMO Financial Group
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FEATURED HEADLINERS:
Alan Deutschman, America's leading writer on Change and Innovation. Author of 'Change or Die'
Alan Deutschman is one of Americas leading writers on change and innovation. His groundbreaking book, Change or Die: The Three Keys to Change at Work and in Life, debunks our myths about this crucial topic and reveals the surprising truths about what actually inspires and motivates real change. Deutschman is the former Executive Director of Unboundary, a strategy consulting firm whose clientele includes top executives at major companies such as FedEx and Charles Schwab. In a 19-year career as a business journalist, Deutschman has been the Silicon Valley correspondent for Fortune; a senior writer at GQ, where he wrote the Profit Motive column; and a contributing editor at Vanity Fair, where he has co-authored the New Establishment power list for the past decade. Most recently, he was a senior writer for Fast Company. Deutschman has interviewed and profiled many of the most influential and innovative figures in global business, including Apples Steve Jobs, Microsofts Bill Gates, Amazon.coms Jeff Bezos, Googles Sergey Brin, and Virgins Richard Branson, and he has studied the successful turnarounds and change efforts at companies such as Apple, IBM, and Yahoo.
Debra Levantrosser, Executive Director, Lean/Business Improvement, Johnson & Johnson
Debra advises all of Johnson & Johnsons 230+ operating companies on applying lean philosophy in Consumer Goods, Pharmaceuticals and Medical Devices across the value chain from R&D to supply chain to marketing and sales, including transactional areas such as IT, finance, human resources and project management. She has experienced 15 years of professional lean philosophy successes, helping to identify over $6 billion in savings, and leading more than 300 kaizen events.
Karen Strauss, CEO, Masco Builder Cabinet Group - The Winner of the Lean Six Sigma CEO of the Year Award 2009
PLUS AN UNPARALLELED SPEAKER PANEL INCLUDING:
Alex Garcia, Master Black Belt, Wal-Mart
Janet Hammill, Business Process Excellence Lead, Rohm and Haas
Mark Fendley, Continous Improvement Manager, BMW Manufacturing
Robert Bryant, Corp. VP Business Improvement, Computer Sciences Corporation
Rachel Humphrey, Global Master Black Belt, General Cable
Jason Broad, Six Sigma Black Belt, Sharp Healthcare
G. Gary Jing, Sr. Mgr Global Lean Sigma, Entegris
Nitin J. Champaneria, Six Sigma Black Belt, Hoffmann- La Roche
Beth L. Barnickel, Sector Director Six Sigma/Quality, Northrop Grumman Mission Systems
Greg Alston, VP, Mission Assurance, Raytheon Company
Steve Witting, VP Six Sigma, Masco Builder Cabinet Group
Tomas Gonzalez, Sr. VP and Chief Quality Officer, Certified Six Sigma Black Belt, Valley Baptist Health System
Amitabh Saxena, Head - Transformation, Riyad Bank
Matt Sparks, General Manager, Delta
Steven M. Ouellette, Director of the Center for Business Process Improvement, University of Colorado
Anthony P. Orzechowski, Director, Quality Engineering, Research and Development, Abbott
Greg McFalls, Director of Operations, Bally Technologies
Aaron Evans, Organization Developer HR, Capability Building Certified Six Sigma Master Black Belt, Humana
James Wasiloff, Certified Six Sigma Master Black Belt, Chief Lean Six Sigma Deployment, Department of Defense, US Army TACOM LCMC
Bruce Bryant, Lean Six Sigma Master Black Belt, Department of Defense
Rick Hepp, JRS Director, Optum Health
Jason Broad, Six Sigma Black Belt, Sharp Healthcare
Tomas Gonzalez, Sr. Vice President and Chief Quality Officer, Certified Six Sigma Black Belt, Valley Baptist Health System
Alan Cooper, VP Learning and Innovation, North Shore - LIJ Health System
Keith Holiday, Director Corporate Supply Chain & Operating Excellence, Sonoco Products Company
Brad Reed, Senior Continuous Improvement Engineer, Lean Six Sigma Master Black Belt, Delta Faucet Company
Todd Schadburn, Continuous Improvement Manager, Delta Faucet Company
Mike Kingzett, Director Business Process Improvement, Orica
Matt Bedell, Lean Sigma Master Blackbelt, General Cable Corporation
Andrea Croslyn, MBB Technology Process Excellence Leader, SABIC Innovative Plastics
Mike Bauer, Executive Director Manufacturing Services, Computer Sciences Corporation
Hung Le, Master Black Belt, Northrop Grumman Mission Systems
Karen L. Johnson, PMP CDS/MLS Task Lead / Software Engineer 5, Northrop Grumman Mission Systems
Michael Teasdale, Senior Director, Operational Excellence, Baxter Bioscience
Thomas Pyzdek, President, The Pyzdek Institute
Ken Meyer, CEO and President, Alignment at Work
Pete Pande, President, Pivotal Resources
Forrest W. Breyfogle III, CEO and President, Smarter Solutions
Brent Tadsen, Co-founder and Managing Director, Adaptive Business Solutions
Karl Oestreich, Manager of Consulting Services, LaMarsh & Associates
Jeff Silverio, Operations Performance Group Manager, BMW Group
Jay Arthur, President, KnowWare International
Ron Crabtree, President, MetaOps
Stephen Parry, President, See Business Differently
Robert W. Doc Hall, Professor Emeritus, Indiana University
Charles Aubrey, Vice President Performance Excellence, Anderson Packaging an AmerisourceBergen Company
Todd MacAdam, President, Lean Solutions Limited
Jim de Vries, Director TMC Operational Excellence, CH Robinson
Allan L. Wilson, Vice President Lean Manufacturing Operations, SAP
Julie Brignac, President, QuantumSix Solutions
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| Wednesday, June 24th, 2009 - Conference Day #1 |
| 7:30 Breakfast and Networking |
| 8:30 DAY ONE OPENING ADDRESS: Leading your organization into the future using Lean & Six Sigma |
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Leading is not easy; your leaders need your help! Lean Six Sigma can help make leading the organization a lot easier. If you limit Lean Six Sigma only to operations you are missing a major part of its power. Six Sigma author, lecturer and consultant Thomas Pyzdek will show you how to put Lean Six Sigma to work for the entire organization. Using tools and techniques you already understand, plus a few new additions to your toolbox, you can help your leaders connect critical change initiatives in the organization to their vision and strategy. When Lean Six Sigma is used to harmonize the interests of all stakeholders with the leadership vision, it becomes an entirely new way to manage and lead the organization.
Thomas Pyzdek is a leading quality and Six Sigma authority and the author of over 50 copyrighted works including The Six Sigma Handbook, The Handbook for Quality Management Handbook and The Quality Engineering Handbook. He provides consulting and training to many Fortune 500 clients, including Seagate, Intuit, Boeing, McDonalds and many others. Pyzdek has received numerous awards for his many contributions to quality management and education. He writes the monthly column Quality 2.0 for Quality Digest magazine.
Thomas Pyzdek, President, The Pyzdek Institute
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| 9:15 LEAN SIX SIGMA CEO OF THE YEAR AWARD 2009 AND ACCEPTANCE SPEECH: Karen Strauss, CEO, Masco Builder Cabinet Group |
| 10:00 Morning Coffee Break and BOOK SIGNINGS |
| 10:40 Roadmap to successful global Lean Six Sigma implementation |
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Few companies are currently globally integrated based on a recent IBM CEO Study. Two of the main challenges to overcome on the road to full integration are the lack of collaboration across business units and/or countries; and the lack of leaders with global experience. In this presentation you will learn how to develop a successful and consistent across your entire organization Lean Six Sigma program. You will get top tips to building a strong focus on sharing of successful projects that can be replicable, bringing global knowledge and skills together to continuously improve your Lean Six Sigma program.
Alex Garcia is a Master Black Belt with Wal-Mart Stores, Inc. He holds process improvement certifications as a Six Sigma Black Belt and Master Black Belt. He joined Wal-Mart in 2007 becoming a founding member of the Wal-Mart Stores Global Continuous Improvement team. As a project leader and mentor, Alex has been involved in projects throughout Wal-Mart Stores and this year his financial savings accounted for over $160 million. Prior to joining Wal-Mart, Alex led successful
launches of new vehicles for General Motors as well as launching a new product line for more efficient air conditioners with United Technologies Corporation.
Alex Garcia, Master Black Belt, Wal-Mart
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| 11:20 Connecting business process excellence improvements with the executive board discussions |
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Being at the focal point in the cultural migration of executing change using Lean Six Sigma, deployment leaders have many
obstacles and opportunities to deal with. One of the challenges is getting the commitment and liaising with the executive level
management. In this presentation you will learn how to make your executive board catalysts of your success and not
impediments to it. Topics discussed include:
- How to understand the goals of your executive board members
- How to work together on the vision for the Lean Six Sigma initiatives
- How to create a communication plan and leverage executives' strengths
Janet Hammill, Business Process Excellence Lead, Rohm and Haas
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| 12:00 LEADERSHIP PANEL: Enterprise-wide Lean Six Sigma |
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Moderator: Thomas Pyzdek, President, The Pyzdek Institute
Panellists:
Janet Hammill, Business Process Excellence Lead, Rohm and Haas
Debra Levantrosser, Executive Director, Lean/Business Improvement, Johnson & Johnson
Mark Fendley, Continous Improvement Manager, BMW
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| 12:30 Lunch for Speakers and Delegates |
| 13:30 FEATURED HEADLINER KEYNOTE ADDRESS: Alan Deutschman - America's leading writer on Change and Innovation. Author of 'Change or Die' |
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Change or Die: The Keys to Change at Work and at Home
Drawing on breakthrough research from medicine, science, and business, Alan Deutschman demonstrates how anyone and any company can achieve lasting, revolutionary change - change that is positive and, yes, attainable. He debunks myths, and empowers audiences with the three critical keys to help them make important changes, both at work and in their lives.
In his powerful book, Change or Die, (based on his popular Fast Company cover story) Deutschman provides ground-breaking insight into the most difficult of all social issues. From managing critical organizational change, to changing consumer behavior, to even saving our own lives, why do change efforts rarely work? More importantly, what can we learn from recent breakthrough research and progressive ideas from a wide selection of leaders in medicine, science, and business (including Dr. Dean Ornish, Steve Jobs, Bill Gates, Daniel Boulud, and many others) to engineer effective, sustained change? In this session Alan will demonstrate how anyone can achieve lasting, revolutionary change.
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| 14:30 Afternoon Coffee |
| 15:00 PARALLEL TRACKS: Choose from 4 parallel tracks of powerful case study presentations and topical breakouts according to your interest |
| 15:00 TRACK A: Green Lean & Six Sigma |
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How to go green using Lean & Six Sigma
Computer Sciences Corporation has made a concerted effort to go green recently. This session will discuss how you can involve your employees through an Ideation Event, Lean and Six Sigma methods and awards. Some of the ideas discussed will include:
Working from home and/or shift work
Electricity saving devices
Water saving devices
Green friendly automobiles
Enforcing recyclable products through fun exercises
Cups from home rather than thousands of paper and plastic cups
Reinforcing older techniques such as:
o the move to digital and away from paper
o The use of virtual meetings instead of travel
o Recycle (paper, furniture and more)
Robert Bryant, Corp. VP Business Improvement, Computer Sciences Corporation
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| 15:00 TRACK B: Project selection |
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Your guide to a successful project selection process
In this session you will learn how to identify, prioritize and approve projects in your Lean Six Sigma programs:
Top tips to selecting the right project
How to match projects with belts and select candidates
Kaizen, Greenbelt or Blackbelt Project which program to choose?
How to improve your recognition and project management process
Rachel Humphrey, Global Master Black Belt, General Cable
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| 15:00 TRACK C: Training for Leadership |
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How to organize your internal Lean Six Sigma Training for leadership for managing effective change
At Sharp the Lean Six Sigma Black Belts lead two classes a month: Change Management and Process Management & Continuous Improvement. They reach at least 20-25 new change leaders a month. Participants come to the classes prepared to make progress on a new or current change project they are involved with or leading. The highlights of 25+ days of training from the Black Belt curriculum are tough in four days just the basics to motivate and inspire others to make positive, sustainable change in the organization. Discover the benefits of trainings:
Hardwiring a new approach to change management and process improvement
Dozens and dozens of change projects are successfully completed as a result of training and class work
Creating a pool of resources to help other struggling leaders with their change projects
Jason Broad, Six Sigma Black Belt, Sharp Healthcare
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| 15:00 TRACK D: Lean Six Sigma Models |
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A comprehensive comparison between Lean & Six Sigma and a Tier-based mutually inclusive integration model
In this presentation you will get an overview of various Lean - Sigma Integration Models used by companies such as:
Incorporate Sigma into Lean framework - TBM model
Incorporate Lean into Sigma framework - Seagate model
A Tier-based Mutually Inclusive Integration Model - Entegris model
You will not only get a better understanding of the similarities and differences between Lean and Six Sigma but also get a big picture on various popular ways that companies use integrating Lean & Six Sigma.
G. Gary Jing, Sr. Mgr Global Lean Sigma, Entegris
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| 15:45 TRACK E: Hoffman La Roche Case Study |
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Six Sigma is relatively new for pharmaceutical industry. This presentation will describe how traditional compliance and quality management was enhanced at Hoffmann- La Roche (a major pharmaceutical company) using Lean Six Sigma methodology. You will learn about the critical success factors, as well as implemented procedures, including: automating data analysis, cross-training, decommissioning of unused equipment, and optimization of sampling.
Nitin J. Champaneria, Six Sigma Black Belt, Hoffmann- La Roche
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| 15:45 TRACK B: Project selection |
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Project selection and financial validation - How Black Belts should lead project selection and work together with Money Belts on project validation
In this session you will learn from a professional with 20+ years of professional experience in program management, systems integration and process improvement, how to decide where to conduct Six Sigma projects and involve your finance department. You will understand the importance of creating Money Belts and benefits of getting your finance department involved up front, helping to shape projects, validate the financial savings and sustaining the change.
Beth L. Barnickel, Sector Director Six Sigma/Quality, Northrop Grumman Mission Systems
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| 15:45 TRACK F: Lean & Six Sigma VP Forum |
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LEAN SIX SIGMA VP FORUM
Exclusive discussion and roundtable for Chief Quality Officers and VPs
Moderator: Ron Crabtree, President, MetaOps
Participants:
Greg Alston VP, Mission Assurance Raytheon Company
Steve Witting, VP Six Sigma, Masco Builder Cabinet Group
Tomas Gonzalez, Sr. VP and Chief Quality Officer, Certified Six Sigma Black Belt, Valley Baptist Health System
Rob Bryant, Corp. VP Business Improvement, Computer Sciences Corporation
Amitabh Saxena, Head - Transformation, Riyad Bank
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| 16:30 How to measure the impact of Lean & Six Sigma |
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If an organization were perfectly aligned, would there be any problems? Would there be any lack of passionate performance? The best performing companies are the best because they are aligned to the needs of their customers better than their competitors.
For organizations to have an edge over their competition, business leaders must fundamentally focus on the process of alignment by learning how to objectively measure both individual and organizational alignment. This serves as the foundation for Lean Six Sigma to be used to empower a service minded culture. Excellent Service is the driving force for any successful improvement initiative. Financial results should not be the steering wheel but the fuel for Lean Six Sigma applications.
Ken Meyer, is President and CEO of Alignment at Work, LLC and the author of the book: "Pull Thinking: Harness the Power of Pull to Fuel Growth and Ignite Performance by Aligning People, Culture and Purpose"
Ken, Purdue University graduate, has more than 30 years of experience as a change agent for many manufacturing and non-manufacturing companies.
Ken Meyer, CEO and President, Alignment at Work
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| 17:15 Cocktail Reception |
| Thursday, June 25th, 2009 - Conference Day #2 |
| 7:30 Breakfast and Networking |
| 8:30 DAY TWO OPENING ADDRESS:Creating Change Leaders - A vision for sustaining and expanding Lean Six Sigma efforts |
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Six Sigma will never be a truly integral part of your organization until leaders adopt and apply it. Making them Green Belts is not enough -- it requires translating Six Sigma concepts into methods that are essential for, and flexible to, the demands of 21st century leadership. Respected consultant and author Pete Pande provides a model for "Six Sigma Leadership" that adapts (and even contradicts) process improvement principles, embracing a more ambitious vision of "Change Leadership."
Pete Pande is author of the recent book on 21st Century change leadership, The Six Sigma Leader and has co-authored several other popular books including What is Six Sigma? and The Six Sigma Way - which was named one of the most influential business books of the past 20 years by Forbes magazine. He has also written articles for such publications as CEO Magazine and Pharmaceutical Manufacturing and is a regular contributor on leadership issues to Forbes.com.
Pete Pande, President, Pivotal Resources
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| 9:10 DAY TWO KEYNOTE ADDRESS: Meeting the management challenges of the 21st century: Integrated Enterprise Excellence |
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The 21st century has brought unprecedented challenges and pressures to bear on the global economy. The project oriented management disciplines of the 20th century have proven to be inadequate to the needs of the modern enterprise. ASQ Crosby Medalist Forrest Breyfogle will discuss the implementation of an enhanced management system for the modern era that is built on the best practices of Six Sigma and Lean Six Sigma: the Integrated Enterprise Excellence System. (IEE) Early adapters are using IEE to overcome the limitations of traditional performance metrics and business guidelines and to improve the stability and overall health of businesses, projects, and processes.
IEE is a business management system that expands the capabilities of the balanced scorecard and Lean Six Sigma to help company executives and managers define business critical goals and strategies, and align key business metrics at the enterprise and operational levels.
Forrest W. Breyfogle III, CEO and President, Smarter Solutions
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| 10:00 Morning Coffee Break and BOOK SIGNINGS |
| 10:40 PARALLEL TRACKS: Choose from 3 parallel tracks of powerful case study presentations and topical breakouts according to your interest |
| 10:40 TRACK G: Case studies |
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Deltas continuous improvement journey
Delta has grown its engine MRO business from $20m in annual sales in 1998 to $535m in 2008. To achieve this result, Delta implemented various projects ranging from quality improvements to capacity growth to turn-time reduction. Continuous improvement activities were linked to corporate strategy and the goals of safety, quality, delivery and cost. Using the PDCA and DMAIC problem solving methodologies, you will discover how Delta uses a data driven approach to project prioritization and how 5S, standard work, job instructor training and audits are used to sustain improvements.
Matt Sparks, General Manager, Delta
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| 10:40 TRACK H: Measurement |
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Policy deployment: the missing piece for Lean & Six Sigma success
There is wide variability in the success of Lean & Six Sigma efforts. There are companies that claim billions in savings and companies that say it was all a waste of time. Why do some companies generate huge benefits and others flop? The factor that controls this is how a company deploys its strategic plans throughout the organization. The best strategic plan in the world will be ineffective if each person in the organization is unsure about how their work supports the objectives of the company. In this presentation and discussion, a framework for this deployment throughout the organization will be presented, along with case studies of successful businesses in a variety of industries who have used this model. We will answer such questions as, "How do I measure the success of my company?" "What do the other 95% of my employees work on in Six Sigma?" and "How do we eliminate turf wars and align the company behind the plan?"
Steven M. Ouellette, Director of the Center for Business Process Improvement, University of Colorado
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| 10:40 TRACK I: Supply Chain |
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Finding the sigma value in your supply chain
Today more than ever, product quality is highly dependent upon a company's suppliers. Labs are faced with the challenge of evaluating the performance of an assay on a given platform based on information provided by manufacturers, usually in the form of product labelling. As the type and format of information provided by each manufacturer varies, its difficult to compare the performance of similarly available assays. In this presentation you will get an overview of multiple methods for evaluating the performance of an assay. You will discover how to find a single performance metric the sigma value in your supply chain.
Anthony P. Orzechowski, Director, Quality Engineering, Research and Development, Abbott
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| 11:25 TRACK G: Case studies |
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Travel step by step Bally Technologies journey to outstanding quality
In a little over two years Bally Technologies have cut their cycles times from 2 days to 45 minutes, their lead time from 16 weeks to 7 weeks, and their quality went to outstanding. As a result, the company is constantly gaining market share and improving our profitability. Learn from Bally Technologies how by deploying Lean Six Sigma you can help your entire organization.
Greg McFalls, Director of Operations, Bally Technologies
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| 11:25 TRACK H: Measurement |
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A simple approach to measurement system analysis (MSA)- Expanding MSA to other industries and achieving better measurements for superior business results
Measurement System Analysis (MSA) is traditionally presented as a technical, manufacturing based approach. Most quality professionals understand the value of MSA and see the opportunities for improvements in business decisions in non-manufacturing industries where robust measurement systems are relatively new. However, many quality professionals in service organizations struggle in attempting to apply MSA because of unintended barriers that have been put in place. This session will explore these barriers and propose a simple three phase approach to MSA that will help you to apply MSA to any industry.
Aaron Evans, Organization Developer HR, Capability Building Certified Six Sigma Master Black Belt, Humana
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| 11:25 TRACK I: Supply Chain |
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How to use lean transformation to create more agile supply chain
Often companies experience conflicts between disciplined supply chain planning processes that traditionally have produced product to a forecast with set lead time agreements with customers (and suppliers) and the demand driven pull, short lead time processes emphasized in lean supply chains.
In this presentation, Keith will discuss how Sonoco Products has blended the use of forecast based supply chain practices with demand pull processes to agile supply chains in the competitive packaging industry. The discussion will include examples of collaborative demand management, sales & operations planning (S&OP) together with lean transformation and cash/ cost optimization.
Keith Holiday, Director Corporate Supply Chain & Operating Excellence, Sonoco Products Company
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| 12:05 Lunch and PRIZE DRAW for Free Books |
| 13:05 TRACK L: DMAIC |
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The application of DMAIC in A3 problem solving - A better approach than PDCA to drive continuous improvement
In this presentation you will not only learn how to use DMAIC methodology as a roadmap for problem solving and product/process improvement, but as well understand how to involve all levels of your organization in Six Sigma and DMAIC.
Steve Wittig, Vice President Six Sigma, Masco Builder Cabinet Group
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| 13:05 TRACK J: Government & Defense |
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Lean Six Sigma in Government & Defense - panel discussion
Moderator: tbc
Panellists:
James Wasiloff, Certified Six Sigma Master Black Belt, Chief Lean Six Sigma Deployment, Department of Defense, US Army TACOM LCMC
Bruce Bryant, Lean Six Sigma Master Black Belt, Department of Defense
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| 13:05 TRACK K: Healthcare |
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Lean Six Sigma in Healthcare - panel discussion
Moderator:
Peter Pande, President, Pivotal Resources
Panellists:
Rick Hepp, JRS Director, Optum Health
Jason Broad, Six Sigma Black Belt, Sharp Healthcare
Aaron Evans, Six Sigma Master Black Belt, Humana
Tomas Gonzalez, Sr. Vice President and Chief Quality Officer, Certified Six Sigma Black Belt, Valley Baptist Health System
Alan Cooper, VP Learning and Innovation, North Shore - LIJ Health System
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| 13:05 TRACK L: DMAIC |
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The application of DMAIC in A3 problem solving - A better approach than PDCA to drive continuous improvement
In this presentation you will not only learn how to use DMAIC methodology as a roadmap for problem solving and product/process improvement, but as well understand how to involve all levels of your organization in Six Sigma and DMAIC.
Steve Wittig, Vice President Six Sigma, Masco Builder Cabinet Group
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| 13:05 TRACK M: Advanced User Forum |
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ADVANCED USER FORUM
Exclusive discussion and roundtable for Advanced Users
Moderator: tbc
Participants:
Beth L. Barnickel, Sector Director Six Sigma/Quality, Northrop Grumman Mission Systems
Keith Holiday, Director Corporate Supply Chain & Operating Excellence, Sonoco Products Company
Brad Reed, Senior Continuous Improvement Engineer, Lean Six Sigma Master Black Belt, Delta Faucet Company
Todd Schadburn, Continuous Improvement Manager, Delta Faucet Company
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| 13:55 TRACK N: Acquisitions |
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Lean Six Sigma application in acquisition integration
A case study of how Lean Six Sigma supplied the focus, structure, and discipline to deliver the promised benefits of an acquired business.
What is acquisition integration?
How Lean Six Sigma can help?
Who is involved and how to organize the team?
What are the critical success factors?
Mike Kingzett, Director Business Process Improvement, Orica
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| 13:55 TRACK K: Healthcare |
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Discover the role of operational improvement strategies in leadership development
As the nations third largest non-profit, secular healthcare provider and one of the largest employers in New York, the North Shore-LIJ Health System set out on a journey to create the healthcare industrys first corporate university. With an unwavering commitment to continued education for its workforce made up of more than 38,000 employees, the health system broke new ground with the creation of the Center for Learning and Innovation (CLI) in 2002. Learn how by employing continuous improvement methodologies such as Six Sigma and the philosophy of kaizen in the programs offered through the university, the Center has empowered employees to strive for more by making their growth a key to the future of the organization.
Alan Cooper, VP Learning and Innovation, North Shore - LIJ Health System | |
| 13:55 TRACK O: Master Black Belt Forum |
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MASTER BLACK BELT FORUM:
Exclusive discussion and roundtable for Master Black Belts
Moderator: tbc
Panellists:
Betsi Harris, Director Six Sigma & Master Black Belt, Tyco International
Rachel Humphrey, Global Master Black Belt, General Cable
Nitin J. Champaneria, Six Sigma Black Belt, Hoffmann- La Roche
Alex Garcia, Master Black Belt, Wal-Mart
Matt Bedell, Lean Sigma Master Blackbelt, General Cable Corporation
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| 13:55 TRACK L: DMAIC |
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Finding the hidden factory in claims and customer service operations
As the ultimate objective of lean is the avoidance or elimination of waste in all business operations, all non-value-adding activities and conditions are often referred to collectively as the "hidden factory," and the size of the hidden factory can be substantial. In this presentation you will learn how to best identify with how much waste you are dealing with. You will get an update on Value-Stream-Mapping and Product-Synchronization baseline with examples of a series of DMAIC and NIKE projects that result. You will learn how to drive information through rapid Decision Making process and implement Just Do It projects.
Rick Hepp, JSR Director, OptumHealth
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| 14:40 TRACK N: Acquisitions |
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Sustaining a Lean Six Sigma program during a business transition
Learn how to continue to demonstrate and sell the value of your Lean Six Sigma program over time - particularly to a new management structure
How to use the Six Sigma process to ensure you are meeting business needs when your business goes through a major reorganization
Find out how to customize courses and content without generating waste
Andrea Croslyn, MBB Technology Process | |
| 14:40 TRACK K: Healthcare |
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Travel step by step Valley Baptist Health Systems journey to operational excellence
There are currently over 100 ongoing Six Sigma initiatives throughout the health system at Valley Baptist Health System, in addition to more than 350 Work-Outs, which have been completed in nearly every hospital department. In this presentation you will learn how Lean Six Sigma can help in improving patient safety.
Tomas A. Gonzalez, Sr. Vice President and Chief Quality Officer, Certified Six Sigma Black Belt, Valley Baptist Health System
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| 14:40 TRACK L: DMAIC |
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Making a connection between PDCA and DMAIC
Brad and Todd will discuss using Plan Do Check Act (PDCA) as well as Define Measure Analyze Improve and Control (DMAIC) to continually improve processes across the company. The team will give a background of Delta Faucet Company and a brief background of PDCA and DMAIC; the presentation will focus on how Delta Faucet Company has achieved success using both PDCA and DMAIC and the differences between the two methodologies.
Brad Reed, Senior Continuous Improvement Engineer, Lean Six Sigma Master Black Belt, Delta Faucet Company
Todd Schadburn, Continuous Improvement Manager, Delta Faucet Company
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| 14:40 TRACK P: Financial |
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Lean and Six Sigma in financial services
Six Sigma continues to gain momentum in the financial sector as a strategy to reduce cost while improving service levels. The early adopters of Six Sigma such as Bank of America and American Express are realizing millions of dollars of value for their customers and shareholders. In this presentation you will hear about examples of banks and financial institutions which have used Six Sigma. Moreover, you will learn:
How to become a fast follower and take the lead from the early adopters
How to achieve sustainable world-class business process excellence
Amitabh Saxena, Head - Transformation, Riyad Bank
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| 15:20 Afternoon Coffee and Networking |
| 15:50 TRACK R: Global |
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Are low cost countries less expensive?
In this provocative discussion, Mike Bauer will examine how process trumps geography. Many companies choose to relocate plants and production to low labor cost countries in an attempt to reduce costs. Implementing and deploying Lean Six Sigma is a viable alternative to the relocation of plants and other facilities. Focusing on process improvement can be more cost effective than relocating facilities to low labor cost countries. With labor accounting for approximately 12% of the total production costs, viable alternatives to relocating plants to low labor cost countries exist.
Rather than incurring the cost of investments in new factories and training abroad, other areas should be targeted for efficiencies to create optimized manufacturing facilities onshore. There are good reasons to build plants in low cost countries but it may not be to save money.
This session will present guidelines and case studies to help business leaders build decision roadmaps based on facts and analysis rather than conjecture.
Mike Bauer, Executive Director Manufacturing Services, Computer Sciences Corporation
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| 15:50 TRACK S: Statistics challenge |
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How to better deal with statistics challenge - uses and misuses of statistics
This presentation will not only highlight the challenges Six Sigma professionals face with handling and interpreting statistics, but will also provide you with some tips on how to avoid common pitfalls. Topics discussed include:
The importance of proper use of statistical tools to draw inferences
Broad classes of statistical pitfalls
Top tips to avoiding common pitfalls
Hung Le, Master Black Belt, Northrop Grumman Mission Systems
Karen L. Johnson, PMP CDS/MLS Task Lead / Software Engineer 5, Northrop Grumman Mission Systems
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| 15:50 TRACK T: Operating System |
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Benefits of developing operating systems
This presentation will show an example of how to develop an operating system adapted to your company and strategy in order to obtain results and drive long term cultural change and competitive edge. Topics covered will include:
Operating system definition and its value to your company
How to link the operating system to strategic challenges and your process improvement approaches
Top tips to developing a successful operating system
Michael Teasdale, Senior Director, Operational Excellence, Baxter Bioscience | |
| 15:50 TRACK U: Transactional |
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Lean solutions: beyond the factory floor
Service companies are increasingly adopting the playbook from manufacturers who have transformed their factories from fat to lean production over the last 20 years. This presentation explores the similarities and differences between lean production on the customer service front-line vs. the factory floor. Though the service sector has been slow to adopt lean, the principles of identifying value to the customer, simplified flow to minimize waste and pull demand for greater profitability applies to all types of business environments. A distinguishing feature of transactional service delivery is the high volume of employee to customer encounters, known as moments-of-truth, that are absent in a factory or back-office setting. How well the brief encounter is handled determines whether the customer will want to conduct future business. The risk of losing a customer is highly correlated to the moments-of-truth.
Betsi Harris, Director Six Sigma & Master Black Belt, Tyco International | |
| 16:30 Concluding Remarks from the Chair - Pete Pande, President, Pivotal Resources |
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| Workshops & Special Events |
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June 23rd 2009: FREE KEYNOTE SEMINAR: How Lean & Six Sigma approach can help your organization in achieving near zero failure
June 23rd 2009: WORKSHOP A
June 23rd 2009: WORKSHOP B
June 23rd 2009: WORKSHOP C
June 23rd 2009: WORKSHOP D
June 23rd 2009: WORKSHOP E
June 23rd 2009: WORKSHOP F
June 23rd 2009: WORKSHOP G
June 23rd 2009: WORKSHOP H
June 23rd 2009: WORKSHOP I
June 26th 2009: WORKSHOP J
June 26th 2009: WORKSHOP K
June 26th 2009: WORKSHOP L
June 26th 2009: WORKSHOP M
| 14.20 - 15.30 : June 23rd 2009: FREE KEYNOTE SEMINAR: How Lean & Six Sigma approach can help your organization in achieving near zero failure |
In Raytheon, Six Sigma (R6s) has aligned with Mission Assurance, and resides under Greg Alstons department of Mission Assurance. Greg will talk about his R6s specialist project on establishing an HRO Model (High Reliability Organization) to help Raytheon approach near zero failures as a company. The HRO Model works well for organizations that cannot tolerate a failure, such as the nuclear regulatory commission in their efforts to prevent the next 3-Mile Island or Chernobyl accident, or the FAA preventing mid-air collisions. Raytheon has branded NoDoubt in their products and services, which means not even one failure is acceptable. Learn how also you can measure yourself on categories that define an HRO.
Greg Alston is Vice President of Mission Assurance within Raytheon Companys Engineering, Technology and Mission Assurance organization. Alston is a published author on the topics of safety, aviation, leadership and risk management. He is a member of the Advisory Council to the center of Aerospace Safety and Security Education (CASE), a life member of the Space and Flight Equipment Association (SAFE), and a member of the International Society of Air Safety Investigation (ISASI).
Greg Alston VP, Mission Assurance Raytheon Company
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| 8.30-11.15 (Includes Breakfast) : June 23rd 2009: WORKSHOP A |
Back to Basics - A framework for executing a lean transformation
More than 90% of Fortune 500 companies are attempting to utilize Lean methodologies to reduce costs, decrease inventory, and better serve their customers; yet, many organizations fail in their transformation efforts. Many claim to understand the highly publicized Lean tools and have shown quick results; these benefits are only the tip of the iceberg. In order to achieve significant, lasting results one must create a stable foundation built on principles of value creation, relationships, and people development. These concepts can be applied to any product or process, whether working with mass-produced widgets or custom-made products.
This workshop, based on over a decade of experience directly within Toyota and the Toyota Production System, will teach you the underlying principles and beliefs of a Lean organization, a framework for how to develop a strategy and drive change throughout your organization, and how to avoid the all-too-familiar failure modes commonly observed in transformations.
Participants will learn the following:
Lean basics. A brief history of Lean, along with principles and tools used by many organizations
Go beyond the tools. Learn what really makes Lean thinking companies, such as Toyota, successful
Understand the framework for Lean transformation. Phases through which your organization should proceed, in order to ensure a solid foundation for continuous improvement
A model for change management. How to facilitate the changes necessary to follow the framework
Avoid the pitfalls. Lessons learned and guidance on how best to avoid common failures during transformation efforts
WORKSHOP LEADER: Brent Tadsen, Co-founder and Managing Director, Adaptive Business Solutions
In addition to his service in the U.S. Army as a Combat Engineer, Brent Tadsen has personally lead successful transformations in GEs Appliance, Healthcare, and Rail Services businesses as both a process improvement leader and functional owner. Brent is a former GE Lean Six Sigma Master Black Belt, who has trained hundreds of people in both Lean and Six Sigma methodologies. He and his partners have been there and done that at companies like Toyota, GE, Rockwell, and have helped numerous clients in a variety of industries and functions.
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| 8.30-11.15 (Includes Breakfast) : June 23rd 2009: WORKSHOP B |
Tools and Techniques to incorporate Lean and Six Sigma into your business improvement initiatives -
Make the process easier and the results sustainable
Lean Sigma is a powerful process for identifying and implementing change. But often it is the people affected by your improvement initiatives who will determine whether the change can deliver results that are sustainable. Whether we like it or not, these Targets of change within the organization will inevitably make their own decisions about whether to accept or reject the change. Anticipating who will likely resist the change, identifying their resistance issues and addressing them early is often the key to minimizing the risk associated with resistance and accelerating the acceptance and adoption of the change. This is the LaMarsh & Associates definition of effective change management. We call our approach and methodology Managed Change.
Managed Change increases the probability of achieving and sustaining the desired objectives of the Lean or Six Sigma project. Managed Change is a powerful, data-based approach that accelerates change and positions the change so that it can be effectively sustained once the project team is disbanded. Help your Lean and Six Sigma community enable your business improvements by dealing with the natural resistance that will be generated.
Objectives of this workshop - to enable participants to:
Develop a working knowledge of the Managed Change process and how it supports Lean and Six Sigma efforts to improve your business
Identify the potential resistance that will impact the success of these efforts
Understand the role that Communication, Learning and Reward action plans play in reducing that resistance and how to build them
WORKSHOP LEADER: Karl Oestreich, Manager of Consulting Services, LaMarsh & Associates, Inc.
Karl Oestreich has been working with clients in both Lean and Six Sigma at LaMarsh & Associates, Inc. clients for almost ten year. Karl has integrated Managed Change, the LaMarsh & Associates change management model, into the DMAIC process at many clients over those years, creating a seamless way for Black Belts to apply the tactics of change management as an integral part of their Six Sigma approach. Karl has contributed to the Lean and Six Sigma efforts in companies such as Motorola, Abbott Laboratories and Caterpillar Inc.
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| 8.30-11.15 (Includes Breakfast) : June 23rd 2009: WORKSHOP C |
Integration of management by fact and workout methodologies
As most practitioners are aware, Lean Manufacturing and Six Sigma are synergistic tools/methodologies. Practically speaking, however, the Lean Six Sigma approach often comes with a negative connotation. It is viewed as a slow, cumbersome process with tools that are difficult to comprehend and/or explain. Workout and Management by Fact (MBF) methodologies are often used in lieu of the traditional DMAIC approach to accelerate process improvements or as a filter to identify if it is necessary to launch a full-scale Lean Six Sigma initiative.
MBF and Workout used separately can offer a simplistic approach to solving business problems and/or closing performance or scorecard gaps. When used together, the results tend to be a well defined problem statement, a balanced identification of success metrics, a blend of qualitative and quantitative driver and root cause analysis, an alignment of initiatives and countermeasures (with project accountability), and a one page executive communication tool that outlines the process.
Topics covered in this session will include:
Fundamentals of the MBF and Workout Methodologies
Integration into company strategy and introduction of concepts within the organization
Where and when to leverage the tools? How does Lean Six Sigma fit in?
The marriage of the two methodologies
Best practices & lessons learned
WORKSHOP LEADER: Jeff Silverio, Operations Performance Group Manager, BMW Group
Jeff Silverio is responsible for leading the Lean Six Sigma Deployment in the BMW Groups Americas Region and managing the business process consulting team. He is an active member of BMW Group Financial Services Global Process Excellence Program, which is currently evaluating the Global Expansion of the Americas program. After completing his Industrial Engineering degree from Ohio University, Jeff went on to complete his MBA. He is a certified Master Black Belt from Bank of America blending 12 years of proven continuous process improvement experience in both the Services and Manufacturing sectors. Prior to joining BMW FS, Jeff held the positions of Director of Continuous Improvement at Victorias Secret Production, SVP-Quality and Productivity Executive at Bank of America, Senior Internal Business Consultant at Huntington National Bank, and also graduated from General Electrics Operations Management Leadership Program.
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| 11.30-14.15 (Includes Lunch) : June 23rd 2009: WORKSHOP D |
Lean Six Sigma Tarpits - What to do when Six Sigma stumbles
While the methods and tools of Lean Six Sigma (LSS) are relatively easy to learn, implementing LSS in a corporate culture can be a real challenge.
People get trained and certified, but can't solve basic problems. Certified belts leave for better higher paying jobs elsewhere. Teams start that never finish or they try to solve other people problems. Companies measure the success of Lean Six Sigma by the number of belts trained and team started instead of bottom-line results. CEOs come and go, cancelling and renewing support for Lean Six Sigma.
Quality departments are downsized and revived.
Quality departments become the control charting department and never get to improve anything.
In this interactive workshop, participants will identify what's working and what isn't; identify countermeasures and share strategies for success.
They will also learn about the power of diffusion to maximize the results from Lean Six Sigma while minimizing costs.
WORKSHOP LEADER: Jay Arthur, President, KnowWare International
Jay was trained in the Deming Award Winning Florida Power and Light improvement process in 1990. He has worked as both a quality and process manager within a Fortune 50 company and on his own as a Six Sigma resultant. Jay applies the 4/50 rule to the discipline of Lean Six Sigma and excels at finding the 4 of the knowledge and tools that are needed to deliver 50 of the results.
He is the author of Lean Six Sigma Demystified, McGraw Hill, and six other books on Lean and Six Sigma.
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| 11.30-14.15 (Includes Lunch) : June 23rd 2009: WORKSHOP E |
Kaizen The Cure. . . or is it Poison?
Take away tips and tools to maximize the Kaizen process every time
Kaizen is a powerful and often misunderstood approach to improve organizational performance quickly. Done right it is one of the best things to do; done wrong it can put you out of business. In this interactive session you will learn how both of these facts are true and how to maximize the value of Kaizen and when to choose Kaizen as the right tool in any type of organization. Practical suggestions with real-life case study examples and powerful exercises highlight this pragmatic learning workshop.
Bonus: Youll leave with a report detailing how to set up a Kaizen Right the first time, and the four magic questions to energize your time for peak performance.
WORKSHOP LEADER: Ron Crabtree, President, MetaOps
Ron Crabtree, CPIM, CIRM, CSCP, MLSSBB is President of MetaOps, Inc and is an internationally recognized expert in leading-edge business process improvement methodologies. Ron is an expert in communications and has spent more than ten thousand hours providing training and facilitation for large and small groups in hundreds of organizations in many countries on a wide range of topics.
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| 11.30-14.15 (Includes Lunch) : June 23rd 2009: WORKSHOP F |
Lean Sigma Deployment Strategies: How to ensure you launch Lean Sigma for sustainability and maximum impact
In this interactive workshop, participants will discuss several approaches to deploying a successful Lean Sigma process that involves several key elements: long term sustainability, maximum immediate benefit impact, measurable and validated results, and optimum organizational infrastructure. This session will share case studies of different, but successful, deployments of leading companies, and link their approaches to their successes, as well as their learning.
The discussion will include how to incorporate the best practices of quality and project management into your Lean Sigma deployment, and will show you how developing a comprehensive, robust strategy can accelerate your organization into a world class role model.
WORKSHOP LEADER: Julie Brignac, President, QuantumSix Solutions
Julie Brignac is President of QuantumSix Solutions, Inc. a global consulting firm focusing on LeanSigma deployments and training for small and mid-size companies. Julie has held executive positions with DuPont, Honeywell, Newell Rubbermaid and Brambles Limited, and has launched several global LeanSigma deployments that have resulted in project benefits totaling in excess of $300M.
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| 15.30-18.00 (Includes Refreshments) : June 23rd 2009: WORKSHOP G |
Why go beyond Lean Six Sigma and the balanced scorecard? Introducing the Integrated Enterprise Excellence (IEE) System
Competitive pressures are forcing executives to react faster to changing business conditions and customer requirements. Line managers and decision-makers need to have an efficient and effective system for day-to-day business operation with access to performance metrics that lead to the most appropriate activities. This workshop by renowned Lean Six Sigma and Process Improvement expert, ASQ Crosby Medalist, and bestselling author Forrest Breyfogle introduces the Integrated Enterprise Excellence system. IEE is a system designed to overcome the unprecedented challenges of the 21st century. It combines the best practices of earlier tools and methods like Lean Six Sigma with innovative analytical techniques to drive financial and operational success at the enterprise level and achieve the three Rs of business (everyone doing the Right things and doing them Right at the Right time).
WORKSHOP LEADER: Forrest W. Breyfogle III, CEO and President, Smarter Solutions
Forrest Breyfogle is a Professional Engineer and ASQ Fellow who founded Smarter Solutions in 1992. He has written several books including: Implementing Six Sigma (won Crosby Medal), Managing Six Sigma, The Integrated Enterprise Excellence System: An Enhanced, Unified Approach to Balanced Scorecards, Strategic Planning, and Business Improvement, The Integrated Enterprise Excellence System: Going Beyond Lean Six Sigma and the Balanced Scorecard (Three Volumes), Wisdom on the Green: Smarter Six Sigma Business Solutions, Lean Six Sigma in Sickness and in Health.
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| 1530-18.00 (Includes Refreshments) : June 23rd 2009: WORKSHOP H |
Compression - When corporate social responsibility becomes a practical necessity
The current economic downturn is but one more signal that about 500 years of economic expansion is ending. Earth lacks the resources and robust ecology to continue expansion in the classic sense, but our systems including business values are based on it. The 21st century challenges are in five big categories: 1. Resource shortages, 2. Ecological fragility, 3. Overconsumption, 4. Blowback from those left out of expansion, and 5. Development of vigorous learning work organizations. Coming from the assumptions of expansion, these are difficult to clearly see, but we must do so before we can determine very different courses of action in work organizations.
Lean and Six Sigma are only stepping stones into this new world. Even our old measures of success turn upside down, for we have to do much more using much less, learning to work much smarter. We have to create an industrial standard of living while using well under half the energy and virgin raw material of today and emitting almost zero toxic releases. Sounds impossible, but pathways to do this can be developed. Some possible solutions will be discussed during this session. You will learn how to combine the best practices actually seen in other companies today and how to keep improve them using a different set of rules for the game.
WORKSHOP LEADER: Robert W. Doc Hall Professor Emeritus, Indiana University
Dr. Hall is Professor Emeritus of Operations Management, Kelley School of Business, Indiana University. He is a founding member of the Association for Manufacturing Excellence, and is now editor-in-chief of the associations publication, Target. In 2002 he was honored as the first recipient of the associations lifetime achievement award. In 2006 he was awarded the Gold Medal for lifetime achievement from the Society of Manufacturing Engineers.
Dr. Hall was one of the first examiners for the Malcolm Baldrige National Quality Award. Currently, he is a judge for the Pace Award (for innovation among auto industry suppliers), and reviews applications for the Industry Week Americas 10 Best Plants competition.
Dr. Hall is the author or co-author of six books on Six Sigma.
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| 15.30-18.00 (Includes Refreshments) : June 23rd 2009: WORKSHOP I |
Packaging Lean and Six Sigma together for powerful results
Lean Six Sigma has become the dominate new improvement approach regardless of the company size or type of manufacturing. If practiced appropriately this combination can produce significant cost reductions, increase capacity, improve profit margins and grow sales and market share.
In a little over a year the Lean Six Sigma approach at Anderson Packaging saved costs and increased capacity of almost $2.5 MM and increased to $7.5 MM in year three and increased product profit margins by as much as 11%.
How can Lean and Six Sigma be effectively integrated for maximum results? How can a midsized manufacturing company develop a Lean Six Sigma strategy and deploy it to realize these measurable benefits within a year? What is the magnitude of the benefits that can be achieved?
In addition, this workshop will look at the leadership practices and the employee training and responsibilities that are assigned during the process to assure success. Everyone has a role to play in searching for improvement and waste reduction opportunities and to eliminate the root causes.
Specific leadership activities and projects will be shared to prove the effectiveness and success. Creating a multi-year strategy and annual tactical plan allows for smooth and effective leadership and patience to execute and nurture the process.
WORKSHOP LEADER: Charles Aubrey, Vice President Performance Excellence, Anderson Packaging an AmerisourceBergen Company
Charles Aubrey is currently Vice President Performance Excellence and is a Master Black Belt at Anderson Pharmaceutical Packaging a subsidiary of Fortune 500 AmerisourceBergen Corporation. He was formerly President and is now Chairman of the Asia Pacific Quality Organization and their Representative to the World Alliance for Quality. In addition, Charles is an Academician in the International Academy for Quality.
Chuck is the 2006 recipient of Harrington/Ishikawa Medal for his extensive contributions of quality education and implementation in Asia. In addition, he received the Shanghai Magnolia Quality Contribution Award in 2007 for significantly assisting the development of quality in China. He is an Honorary Member of the Argentine Quality Association and the Philippine Society for Quality.
He has written two books, Quality Management in Services and Teamwork-Involving Employees in Quality and Productivity. He has also written chapters in six other books, most notably in Dr. Jurans Quality Management Handbook. His books have been published in Spanish, Italian and Arabic. He has published over 100 articles and papers that have been translated into a variety of languages.
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| 8.30-11.15 (Includes Breakfast) : June 26th 2009: WORKSHOP J |
Kanban Pull Systems
Although single piece flow is the most efficient method to deliver a product or service to a customer, it is usually not possible to design a system in which product flows through the entire supply chain. Pull systems are required to connect areas of flow, and respond to changes in customer demand without the need to release a schedule to every process. Through classroom work you will learn that issues such as changeover, machine breakdown, and quality problems can be accommodated with controlled amounts of inventory. You will find out how to calculate the minimum level of inventory required and several methods for triggering the replenishment of this inventory. Pull systems are not just required to link processes within a single facility they should be used to control re-order points from suppliers as well, with the inventory calculations accounting for supplier delivery times, late deliveries, defects, and any other supplier issues.
Workshop objectives are as follow:
Introduce the concept of Pull
Learn how to calculate inventory requirements
Learn several kanban systems, and when to apply each
Demonstrate how upstream production can respond to actual customer demand without a schedule
WORKSHOP LEADER: Todd MacAdam, President, Lean Solutions Limited
As a Lean educator, Todd has helped companies implement Lean in a wide variety of industries including electronics assembly; automotive; machine shops; food processing; aircraft assembly and MRO; and many others. Some of the companies that Todd has worked with include Singapore Airlines, Michelin, Gortons Seafood, Bombardier, Pharmacia, and Sentry Safe. Todd is the president of Lean Solutions Limited, a company that offers on-site Lean training and implementation support. Todd has presented a variety of Lean topics at conferences for AME, ASQ, PMI and Saint Marys University.
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| 8.30-11.15 (Includes Breakfast) : June 26th 2009: WORKSHOP K |
Deploying Lean Six Sigma for < 500 personnel organizations to large deployments
Although the major steps in integrating business re-engineering, Lean, Six Sigma and DFSS in smaller organizations are the same as large deployments, adapting these steps into the smaller business culture is critical to success. In this session you will learn:
All what you need to know about the foundation of success requirements such as: establishment of regular operational excellence training routines; clear, definable incremental goals; major process restructuring initiatives; strategic governing projects.
How to create ROI for your Lean Six Sigma deployment
How to put the intelligence into Lean Six Sigma deployment valuations
How to create financial deployment success and discover financial value in Lean Six Sigma deployments
Other major topics covered include: business and customer/supplier balance scorecard, gap analysis to identify project, establishment of core processes and/or tollgates, KPI gap analysis, demand planning linked to profitability, IT support infrastructure, constant reassessment of project priorities based on VOC and VOB, right project using the Right Tool(s) at the Right Time, All initiatives driven by ROI (Internally and Externally), Project Management Infrastructure, Keep it Simple Sir.
WORKSHOP LEADER: Jim de Vries, Director TMC Operational Excellence, CH Robinson
Jim de Vries is a certified MBB (1998). He has spent 15 years at GE and 5 years of independent consulting through Six Sigma Academy. Jim has been CH Robinson Worldwide for the past three years.
His experience and expertise includes: Deployed change management and Six Sigma principles within multiple manufacturing to service based Fortune 500 companies; documented savings of $100+M internally and $100+M for customer.
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| 11.30-14.15 (Includes Lunch) : June 26th 2009: WORKSHOP L |
Flexible IT essential to scale and sustain Lean & Six Sigma processes
Manufacturers have been implementing the principles of Lean manufacturing for years to increase efficiency, lower cost and eliminate waste. The fundamental of Lean processes require extensive collaboration and dependence on real time information from inside the four walls operations and from partners across the supply chain.
The ability to deliver on Lean & Six Sigma processes depends on IT systems that are seamlessly linked so that all information and data can be accessed on demand by the people throughout the supply chain who need it, when they need it. As manufacturers work to adopt the principles of Lean & Six Sigma processes - the IT infrastructure will need to support these initiatives. While still an emerging technology, Service Oriented Architecture (SOA) offers a promise of integration, flexibility and scalability - a powerful combination that can drive efficiencies for better on-time delivery at minimum cost. The SOA platform enables manufacturers to seamlessly integrate asset management, production optimization etc. and other components with their ERP or backend system -effectively merging critical best-of-breed components within a widely accepted enterprise-wide IT infrastructure capable of driving Lean manufacturing processes throughout the extended supply chain.
In this session you will learn about:
The latest tools available to Lean and Six Sigma work teams to gather KPIs and metrics to support continuous improvement initiatives
How to accelerate, scale and sustain Lean and Six Sigma programs across your business
Case studies of "leaders in lean" leveraging current IT technology to drive faster adoption of lean and six-sigma processes
WORKSHOP LEADER: Allan L. Wilson, Vice President Lean Manufacturing Operations, SAP
As Vice President Lean Manufacturing Operations, Allan Wilson is responsible for the leadership of the SAP Lean Planning and Operations Group (LPO) which forms part of the SAP Business Suite. Prior to joining SAP, he was CEO of Factory Logic Inc, which was acquired by SAP in December of 2006.
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| 1130-14.15 (Includes Lunch) : June 26th 2009: WORKSHOP M |
Using Lean Service to achieve long-term profitability by changing the thinking, feelings and perceptions of Customers, Employees and Managers
For many years, Lean experts have been claiming that Lean is a different way of thinking about the way organizations are managed, but there has been a distinct lack of scientific evidence until now. A research has been conducted for over eight years which found that Lean Service, when implemented correctly, positively changes the behaviours and perceptions of customers and employees alike, leading directly to differentiation and long termprofitability. However, the research also exposes a number of myths inherent within much of the Lean community, and it also highlights what Lean Changes work and those that don't.
Stephen Parry will outline the management changes necessary to create the conditions for the creation of a Lean Service Enterprise. He in addition will use a recent case study from the telecommunications industry to demonstrate how companies are actively re-engineering their approach to the design of work in an effort to create a new climate for service which will have far- reaching consequences for companies and customers alike.
Four points of learning in this Workshop include:
1 The reasons current change models are ineffective
2 Compare your current approach to change with Lean Service change approaches
3 The ways in which Lean creates a superior service climate
4 How Lean Service creates differentiation and long-term profitability
WORKSHOP LEADER: Stephen Parry, President, See Business Differently
Stephen is an internationally recognised authority and strategist in the creation of Lean Enterprises. He has applied 'Lean and Systems' principles to the design and operation of corporations in Europe , Asia-Pacific and the USA . He has over 20 years experience in operational transformation and has directed large-scale international service centres in a number of sectors, including manufacturing, IT services, retail, and direct marketing. His Sense and Respond management approach resulted in being awarded the 'Best Customer Service Strategy' in the National Business Awards. UK. Stephen regularly lectures at leading business schools, including Cambridge-MIT Institute, Aston Business School and Cranfield School of Management. He has won several European Industry Awards for Innovation and Creativity for his work establishing new management practices in the service sector. In March 2005, his work at Fujitsu Services was featured in the Harvard Business Review, Lean Consumption by Womack and Jones. Author of Sense and Respond the Journey to Customer Purpose (MacMillan 2005) Principal founder of See Business Differently, visiting fellow to the Lean Enterprise Academy, U.K the Lean Enterprise Institute USA and member of the Customer Contact Association Research Council Europe |
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The 5th Annual Lean, Six Sigma & Business Improvement Summit will bring together senior-level quality & process improvement professionals from a broad range of organizations.
One of the key benefits of attending this conference is the networking opportunities you will find.
WCBF structure their events to make them as interactive as possible to maximize knowledge sharing. As well as networking opportunities over breakfast, breaks, sit down plated lunches, a gala reception and various dinners, there are roundtable sessions, panel sessions, Q&As and various benchmarking forums. WCBF understands networking is a key value driver, and we make sure our events are at cutting-edge of the latest networking thinking, including recently introduced initiatives such as the "Wall of Opportunity" and "Speed Networking"
Sponsorship provides a unique opportunity to demonstrate your presence amongst a pre-eminent network of senior management executives. A range of sponsorship and advertising options are available, if you are a consultant or vendor and wish to take further advantage of these opportunities, you should contact Flora Hamilton of WCBF about taking an exhibition booth or sponsoring one of the lunches, breaks or evening receptions.
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WCBF invites all Senior Executives and Professionals striving for business improvement and competitive advantage including:
Presidents and CEOs
Chief Operating Officers
Chief Information Officers
Chief Quality Officers
SVPs and VPs of Quality
SVPs and VPs of Six Sigma and Lean Six Sigma
VPs of Operations
Heads of Process Excellence
Heads of Continuous Improvement
Deployment Leaders and Six Sigma/ Lean Six Sigma Champions
Master Black Belts
Heads of Process Engineering
Heads of Organizational Development
Heads of Innovation |
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| Prices, Discounts and Key Terms |
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Prices
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FULL PRICE |
PRICE BEFORE 05/15/09 |
PRICE BEFORE 04/03/09 |
PRICE BEFORE 03/06/09 |
PRICE BEFORE 02/27/09 |
| GOLD PACKAGE: Summit plus pre and post Summit workshops |
$4992 |
Save $500! $4492 |
Save $600! $4392 |
Save $800! $4192 |
Save $1000! $3992 |
| SILVER PACKAGE: Summit plus pre Summit workshops |
$3993 |
Save $400! $3593 |
Save $500! $3493 |
Save $600! $3393 |
Save $800! $3193 |
| BRONZE PACKAGE: Summit plus post Summit workshops |
$3594 |
Save $300! $3294 |
Save $400! $3194 |
Save $500! $3094 |
Save $600! $2994 |
| SUMMIT ONLY |
$2995 |
Save $200! $2795 |
Save $300! $2695 |
Save $400! $2595 |
Save $500! $2495 |
Click here to save the dates in my Outlook Calendar
If you would like a reminder nearer the event please click here.
Or just print this page for future reference.
5 FREE GOAL/QPC Memory Joggers if you register by 02/10/09
FREE! All completed registrations received before 02/10/09 will be entitled to receive 5 GOAL/QPC Memory Joggers worth over $75, to be sent to you by GOAL/QPC prior to the event.
Government Agencies and Military Pricing
30% discount on full prices above. Please call 800-959-6549 to obtain this pricing when registering.
Online Offer
Save an additional $50 off when you book online with a credit card - applies to Full and Early Bird prices only.
Early Bird Prices
Please see the payment table for Early Bird price discount cut-off dates.
Group Booking Discounts
WCBF understands the value of team knowledge sharing. Groups booking at the same time from the same company receive the following discounts (discounts apply to the full price only and cannot be applied retrospectively).
Teams of 3+ receive a 10% discount
Teams of 4+ receive a 20% discount
Teams of 6+ receive a 30% discount
Teams of 8+ receive a 35% discount
Teams of 10+ receive a 40% discount
Teams of 20+ receive a 45% discount
Teams of 30+ receive a 50% discount
Discounts Calculation
When booking on-line both "Early Bird" and "Registration Code" discounts will be calculated automatically. For "Group Booking" discounts please call the +1-800-959-6549 to obtain a Group Code.
IF YOU ARE BOOKING BY FAX OR POST, PLEASE PHOTOCOPY THE REGISTRATION FORM FOR ADDITIONAL DELEGATES.
I have two discounts e.g. early bird and group. I would like to use for my conference registration; can I use both of them?
No, we do not combine discounts but we will honour the discount that is better for you.
What does payment include?
Payment includes breakfast, breaks & refreshments, lunches, the gala reception and awards dinner on the first evening of the conference, the wine tasting. The NASA trip is only inclusive for Bronze and Gold Packages. Check the on-line agenda for timings.
A detailed conference workbook and/or CD with presentations and all meeting materials.
When is payment due? Important please read.
To receive any early payment discounts, registration and payment MUST be received at the time of registration and before the respective cut-off date.
Any discounts offered (including team/group discounts) also require payment at the time of registration.
If payment is not made by credit card, payment must be received within 10 days of registration and prior to the conference. If payment does not arrive less than 10 working days prior to the event, a credit card payment will be requested.

Timely, Topical, Fresh, Credible, Clear and Concisely Worded Information for the Six Sigma and Process Improvement Community
Cancellation
If you have to cancel your registration you can either send a substitute colleague in your place or claim a credit within the following time frames before the conference. To send a substitute colleague, please send an email to register@wcbf.com with your full contact details of the current attendee and conference they are registered for, and then your full contact details, including your job title, and email address.
WCBF does not provide refunds for cancellations.
For cancellations received in writing more than ten (10) working days prior to the conference you will receive a 100% credit to be used at another WCBF conference for up to one year from the date of issue. For cancellations received less than ten (10) working days prior to the event no credits will be issued.
In the event that WCBF cancels an event, delegate payments at the date of cancellation will be credited to a future WCBF event. This credit will be available for up to one year from the date of issue.
In the event that WCBF postpones an event, delegate payments at the postponement date will be credited towards the rescheduled date. If the delegate is unable to attend the rescheduled event, the delegate will receive a 100% credit representing payments made towards a future WCBF event. This credit will be available for up to one year from the date of issue. No refunds will be available for cancellations or postponements.
WCBF is not responsible for any loss or damage as a result of a substitution, alteration, cancellation, or postponement of an event. WCBF shall assume no liability whatsoever if this event is altered, rescheduled, postponed or cancelled due to a fortuitous event, unforeseen occurrence or any other event that renders performance of this conference inadvisable, illegal, impracticable or impossible. For purposes of this clause, a fortuitous event shall include, but shall not be limited to: an Act of God; governmental restrictions and/or regulations; war or apparent act of war; terrorism or apparent act of terrorism; disaster; civil disorder, disturbance, and/or riots; curtailment, suspension, and/or restriction on transportation facilities/means of transportation; or any other emergency.
Please note that speakers and topics were confirmed at the time of publishing, however, circumstances beyond the control of the organisers may necessitate substitutions, alterations or cancellations of the speakers and/or topics. As such, WCBF reserves the right to alter or modify the advertised speakers and/or topics if necessary. Any substitutions or alterations will be updated on our web page as soon as possible.
Changes to the Programme
WCBF reserves the right to make changes to any aspect of the programme, agenda, speakers, dates and venue location and can also cancel events if enrolment criteria are not met, or when conditions beyond its control prevail. Every effort will be made to contact each delegate if the event is cancelled. If an event is not held for any reason, WCBFs liability is limited to the refund of the registration fee only. WCBF is not responsible for any loss or damage as a result of a substitution, postponement, alteration or cancellation of the event due to causes beyond its control including, without limitation, natural disasters, sabotage, trade or industrial disputes or hostilities, and accident.
Exhibitors and Sponsors Cancellation Policy
WCBF cannot accept cancellations from exhibitors and sponsors.
Protection of your data
Personal data is gathered in accordance with the Data Protection Act 1998. Your details may be passed to other companies who wish to communicate with you offers related to your business activities.
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VENUE
Oak Brook Hills Marriott Resort
3500 Midwest Road Oak Brook, Illinois 60523 USA
Toll-free: 1-800-228-9290
Overlooking expansive lawns and soothing waterways, the Oak Brook Hills Marriott Resort offers an impressive stay whether for a golf getaway or a conference retreat. With a recent $15 million renovation, the suburban Chicago resort includes a stunning new look in all public areas, guestrooms, suites and meeting spaces. Convenient to downtown Chicago and O'Hare Int'l Airport, this Marriott hotel in Oak Brook Illinois features state-of-the-art business facilities and exceptional amenities including 42,000 square feet of flexible event space, custom catering, high-speed Internet access, audiovisual services and a business center. Delicious fine dining at the Oak Brook Hills hotel restaurant Windows pairs well with casual cuisine from The Grille. The Chicago golf resort offers its own challenging 18 holes at the Willow Crest Golf Course along with tennis, scenic trails, two pools and a fitness room. At day's end, unwind in the whirlpool or sauna before retreating to the lavish comfort of your room. For more information go to www.marriott.com:80/hotels/travel/chimc-oak-brook-hills-marriott-resort
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| Documentation, Tapes and CDs |
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The Conference experience is unique, but we can still provide you with the documentation of the event you missed on CD, for $699 (inc.p&p).
To order call (1) 800-959-6549 0r (1) 312-466-5774 - or email reg@wcbf.com.
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| Sponsors & Partners |
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